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Sunbonnet Puzzles

Featuring Handcut Wooden Jigsaw Puzzles
by Granny Nanny

Last updated 8-1-08

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Here is a little history of puzzle cutter Nancy Ballhagen, aka Granny Nanny.

Nancy was born in Fort Collins, Colorado, but moved with her parents to California at age 2. The family lived in Los Angeles and Nancy spent all of her school years there. She met and married her husband of 48 years while in high school. They moved to the San Gabriel Valley, of California, and spent the next 29 years there raising their family of 2 boys. Nancy and Keith started their own retail business in 1968 and in 1970 went into the wood working business making shadow boxes and decopage boards for the craft trade. From there they branched out into the Miniature field where Keith started a line of miniature store buildings and Nancy helped and did finishing work on them for samples to show off Keith's buildings and the other miniature items they crafted.
Their customers were mostly shops, and a distributer in Ohio and one in England. They also did miniature shows all over the US for several years. Eventually they decided they wanted a simpler life. So in 1989 they sold their home and moved the business to the Missouri Ozarks, where their two sons eventually followed.

Having been interested in puzzles for many years, and noticeing the lack of choices in most stores, Nancy and Keith soon decided to open their own Jigsaw Puzzle store on the 13 acres where their home is located and where Keith's woodshop was.
So in 1991 Keith and Nancy opened their own puzzle store in a forty foot mobil home they bought and remodeled. The store was housed in the mobil for about 4 years. The Ballhagen's finally decided they needed more room, so in 1995 a new puzzle store was built. About this time their younger son Richard moved to Missouri. Keith, always being an avid woodworker tried cutting some wood puzzles for the fun of it and showed son Richard the process and he was hooked and has since started his own Jigsaw puzzle cutting puzzle business.

Nancy watched both her husband and son, and decided this looked fun and interesting and asked to be shown the basics of the scroll saw. From the very first one, she was hooked on making wooden jigsaw puzzles. She started out on a very old, small scroll saw and was soon looking for something newer and better. When she and son Richard attended a puzzle convention near Boston, she met a lady who had a "old but in good condition Delta scroll saw" for sale. An appointment was made and Nancy and Richard took a side trip to Lewiston, Maine and purchased the saw which is a 1946 commercial Delta scroll saw, definitely better if not newer. As of December 2003 Nancy has retired the old Delta saw which served her well for several years. She received a Hawk 226 scroll saw from her husband for Christmas, and is now using it to cut her unique puzzles.

The puzzles shown on this web page are some of the unique hand cut wooden jigsaw puzzles Nancy makes. Most are cut from 1/4 inch Italian Poplar plywood or 1/8 inch birch plywood. The description will tell which is used. A very fine almost "hair thin" .008 blade is used to cut the very unique puzzles you will see here. Nancy cuts in a free hand style called "random" as there is no set pattern, and some of the pieces are pretty oddley shaped. Most of her puzzles contain "figure" pieces which are cut from a pattern, and usually represent the theme of the puzzle, eg. a cat shaped puzzle would have cat figure pieces, and so on. Her puzzles are signed "GRANNY NANNY" and the date, on the piece called a signature piece, which is a "granny sunbonnet" No two puzzles are ever alike even if the same picture or same shape is used. She does not do custom made puzzles.

An added note: Nancy's husband Keith passed away in October of 2007.
So as she was cutting her puzzles in her spare time, were fewer cut for a while as she has to take care of the Jigsaw Puzzle store and internet business alone now and will not have as much time to cut puzzles. She hopes to be able to get more cutting done in 2008 when the routine gets back to normal.

It is now mid 2008 and Nancy is again cutting puzzles, still in her spare time but the store routine pretty much back to normal and so she is making up for lost time. You will see several new puzzles cut in 2008, including the two of Ha Ha Tonka castle and water tower, which is located about 40 miles from Nancy's place in the Missouri Ozarks, there is quite a history there and you can find it on the net just type in HA HA Tonka and you will get several sites, the best one being the missouri state one, there is a short story of the castle included in both puzzles.
The Bluegrass puzzle on the Sillhoutte page is something that tickled her fancy, she is learning the guitar and son Richard plays the bass and fiddle. Nancy designed the pattern.
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